Products for the Battery Industry:
-
PLURITUBULAR GAUNTLETS
The aim of the worlds leading industrial battery
manufacturers is the construction of a product with considerably
increased performance and with a longer trouble-free life
in the
most extreme conditions ranging from arctic to tropical.
Research and Development teams are well aware one of the
secrets of high performance traction batteries is tubular
plates made with reliable materials and high quality
gauntlets.
Throughout the past years, TERGAR have pioneered many fundamental changes
in multitubular gauntlet technology and has supplied the
Battery Industry with many million of woven gauntlets, which
proved to meet the most stringent quality requirements.
TERGAR's team has been known as one of the leaders
in the tubular gauntlets Industry for the quality product
we manufacture and the service we provide. A modern production
facility, designed and developed by TERGAR, manufactures
gauntlets to the most exacting of customers quality
and reliability specifications; we are now in a position
to offer a complete range of gauntlets, depending
on customers needs: engineered woven and non-woven
gauntlets
ENGINEERED WOVEN GAUNTLETS
HD-1416 woven gauntlets with engineered fabric structure
offer higher resistance to chemical oxidation, better energy
utilisation due to enhanced elastic compression of the active
material, and longer trouble-free battery life. It is therefore
specially recommended for Heavy Duty applications
where the reduced internal resistance and the strong fabric
structure results in improved performance with higher capacity.
HD-1416 engineered woven gauntlets main characteristics
are:
- Easy filling with paste or powder thanks to the peculiar
hardness of the tube
- Strong and elastic structure and no lack of stability
even in heavy duty application and in high temperature
- High porosity
- Low electrical resistance even with a close fabric structure
- High mechanical strength (over 40 N/cm in both directions)and
controlled elasticity
- Very high resistance to the oxidation
More
exhaustive information about woven gauntlets is available
in the article G. Terzaghi "Engineered woven gauntlets
to improve the performance of tubular plates"
Journal of Power Sources 73 (1998)78-85
ENGINEERED WOVEN GAUNTLETS
DATA SHEET
1.
Characteristics |
1.
Verzeichnis |
1.
Caracteristicas |
|
1.1 Woven pluritubular
gauntlet, type "HD", 75% high tenacity polyester,
high torsion, continuos filament yarns with protective
resin coating. |
1.1 Halbsteife
Röhrchentasche Type "HD" gewebt aus 75%
Hochfestes Polyester Multifilamentgarn |
1.1 Funda multi-tubular
semirigida tipo "HD" obtenida mediante tela
tejida con el 75% de hilo continuo de poliéster
de alta tenacidad, torcido y resinado |
|
1.2 Color: natural
white |
1.2 Farbe: naturweiss |
1.2 Color: blanco
natural |
|
1.3 Resin coating:
the gauntlet is impregnated with 19% (TERGAR formulation)
synthetic resin |
1.3 Harzdeckung:
die Tasche wird von TERGAR mit mindestens 19% imprägniert |
1.3 Impregnación
de resina: la funda se impregna con un 19% minimo de
resina sintética (formula de TERGAR) |
|
1.4 Fabric
structure: the composition of the tube wall is:
yarns per cm. (Crosswise)
yarns per cm. (Lengthwise) |
1.4 Das Gewebe
der Röhrchen Wand hat folgende Zusammensetzung:
Fadenzahl pro cm. (Querrichtung) - Kette
Fadenzahl pro cm (Längsrichtung)-Schuss |
1.4 Estructura:
la composiciòn de la pared del tubo es:
número de hilos por cm (trasversal)
número de hilos por cm (longitudinal) |
14,0
17,5
|
1.5 Wall thickness
of the tube |
1.5 Wanddicke |
1.5 Espesor
de la pared de tubo |
0,3 mm |
1.6 Weight per
linear meter of tube |
1.6 Gewicht
pro Linearmeter Röhrchen |
1.6 Peso por
metro linear de tubo |
6,2 g |
1.7 Weight per
square meter of standard gauntlet |
1.7 Gewicht
pro Quadratmeter Röhrchen |
1.7 Peso por
metro cuadrado de funda |
630 g |
|
|
|
|
2.
Standard Sizes |
2
Abmessungen |
2
Dimensiones |
|
2.1 Standard
internal diameters.
Other diameters or shapes are available on request |
2.1 Standard
Innendurchmesser.
Verschiedene Formen und Durchmesser auf Wunsch |
2.1
Diámetros internos estándard.
Otras dimensiónes son disponibles à
pedido |
8,0 - 8,2
mm
8,4 - 8,7 mm
|
2.2 Number
of tubes: to Customer specification |
2.2 Röhrchenanzahl:
beliebig |
2.2 Número
de tubos: à pedino |
|
2.3 Tube
pitch, referred to standard diameters |
2.3 Abstand
zwischen den Röhrchen, auf Standarddurchmesser
bezogen |
2.3 Paso
entre tubos con referencia a los diámetros estándard |
9,7 mm |
2.4 Maximum
gauntlet length |
2.4 Maximalhöhe
der Tasche |
2.4 Altura
máxima de la funda |
2.200mm |
2.5
Lateral finishes:
simple cut
side protection |
2.5
Seitenabschluss:
simple cut
side protection |
2.5
Acabados laterales:
contado simple
protección lateral |
C or T
DSP or SP-T |
|
|
|
|
3
Chemical and Physical Data |
3
Physikalische und Chemische Angaben |
3
Características Químico - Físicas |
|
3.1 Bursting
strength of the tube |
3.1 Berstfestigkeit |
3.1 Resistencia
a la rotura por sobrepresión |
> 30 bars |
3.2 Increase
of outside diameter of the tube at 8 bar of internal
pressure |
3.2 Zunhame
des Aussendurchmessers des Röhrchen |
3.2 Aumento
del diámetro ext. del tubo sometido a una presión
int. de 8 bar |
< 2% |
3.3 Mechanical
stress cycling test: number of cycles |
3.3 Ermüdungstest:
Zyklen |
3.3 Ensayo
de fatiga: número de ciclos que deben superar |
>200.000 |
3.4 Electrical
resistance of the wall tube |
3.4 Elektrischer
Widerstand |
3.4 Resistencia
eléctrica |
0,35 Ω
cm² |
3.5 Chlorine
and derivates: absent |
3.5 Chlor
und Derivate: Abwesend |
3.5 Cloro:
exento |
|
3.6
Tensile strength
Crosswise (one cm of gauntlet)
Lengthwise(one cm of tube wall) |
3.6
Zugfestigkeit
Querrichtung (ein cm von Tasche)
Langsrichtung(Streife von Röhrswand) |
3.6
Resistencia la tracción
transversal (por cm de funda)
longitudinal(banda de 1 cm de pared) |
60 daN
40 daN
|
3.7 "Reflux
Test", hours |
3.7 Rückflusstest,
Stunden |
3.7 "Reflux
Test", horas |
47 ± 2 |
3.8 Battery
test. Life - time in charge and discharge cycling test
(DIN 43539), cycles |
3.8 Batterietest.
Leben-sdauern in Lade Entladezyklen Test (DIN 43539),
Zyklen |
3.8 Ensayo
en batería. Ciclos de carga y descarga (DIN 43539),
ciclos |
> 1.800 |
|
|
|
|
4
Tolerances |
4
Zulaessige Toleranzen |
4
Tolerancias |
|
4.1 Tube
diameter |
4.1 Innendurchmesser |
4.1 Diámetro
del tubo |
-0 +0,15
mm |
4.2 Gauntlet
height |
4.2 Länge
der Taschen |
4.2 Altura
de la funda |
± 0,5 mm |
4.3
Gauntlet width |
4.3
Breite der Taschen |
4.3
Anchura de la funda |
± 1% |
4.4 Tubes'
pitch |
4.4 Abstand
zwischen den Röhrchen |
4.4 Paso
entre tubos |
± 1% |
4.5 Electrical
resistance |
4.5 Elektrischer
Widerstand |
4.5 Resistencia
eléctrica |
± 0,05 Ω
cm² |
NON-WOVEN GAUNTLETS
NW150 non-woven gauntlets have been developed to
provide the market with a cheaper product.
NW150 non-woven gauntlets main characteristics are:
- good active material retention
- very low shedding
- fine pore structure
- specially suitable for all wet filling methods (slurry
and paste)
Improved technology and our patented production process
grant our gauntlets the reliability and consistent performance
you expect from an experienced leading supplier, and enable
us to offer a premium quality product at a very competitive
price.
We will be glad to receive your inquiries (please use the
FEED
BACK FORM in this web site) on specific sizes and
diameters currently used at your plant; we will be than
able to submit also our best offer with a free of charge
sample shipment to be made in accordance with your specific
requirements
NON-WOVEN GAUNTLETS
DATA SHEET
1.
Characteristics |
1.
Verzeichnis |
1.
Caracteristicas |
|
1.1
Material: 2 layers of point-sealed non-woven fabric
binded by stitch. Natural unbleached fabric composed
by polyester fibers, treated with protective synthetic
resin, sewed with polyester sewing thread |
1.1
Material: 2 Lagen eines punktförmig verdichtetes
Vliesmaterials mittels Nähten verbunden. Unbehandeltes,
nicht gebleichtes Stoff hergestellt aus Polyesterfasern,
mit einem schützenden, synthetischen Harz versehen
und mit einem Polyesterfaden vernäht |
1.1
Material: 2 capas de tejido unidas por costuras.Tejido
de color natural compuesto de fibra de poliéster,
tratado con resina sintética protectora, cosido
con hilo de poliéster. |
|
1.2 Color: natural
white |
1.2 Farbe: naturweiss |
1.2 Color: blanco
natural |
|
1.3
Resin content: |
1.3
Harzdeckung: |
1.3
Impregnación de resina |
18
± 1% |
1.4 Wall thickness
of the tube |
1.4 Wanddicke |
1.4 Espesor de la
pared de tubo |
0,6 mm |
1.5
Weight per linear meter of tube |
1.5
Gewicht pro Linearmeter Röhrchen |
1.5
Peso por metro linear de tubo |
4,9
g |
1.6 Weight per square
meter of standard gauntlet |
1.6 Gewicht pro Quadratmeter
Röhrchen |
1.6 Peso por metro
cuadrado de funda |
500 g |
|
|
|
|
2
Standard Sizes |
2
Abmessungen |
2
Dimensiones |
|
2.1
Standard internal diameters |
2.1
Standard Innendurchmesser |
2.1
Diámetros internos estándard |
8,0-8,2-8,4
mm |
2.2 Number of tubes
per gauntlet |
2.2 Röhrchenanzahl |
2.2 Número
de tubos de la funda |
19 |
2.3
Tube pitch for standard diameters |
2.3
Abstand zwischen den Röhrschen |
2.3
Paso entre tubos con referencia à los diámetros
estándard |
9,6
or 9,7 mm |
2.4 Maximum gauntet
length |
2.4 Maximalhöhe
der Tasche |
2.4 Altura máxima
de la funda |
600 mm |
|
|
|
|
3
Tolerances |
3
Zulaessige Toleranzen |
3
Tolerancias |
|
3.1
Tube diameter |
3.1
Innendurchmesser |
3.1
Diámetro del tubo |
-0
+0,15 mm |
3.2 Gauntlet length |
3.2 Länge der
Taschen |
3.2 Altura de la
funda |
± 1,0 mm |
3.3
Gauntlet width |
3.3
Breite der Taschen |
3.3
Anchura de la funda |
±
1,5% |
3.4 Tubes' pitch |
3.4 Abstand zwischen
den Röhrschen |
3.4 Paso entre tubos |
± 1,5% |
3.5
Electrical resistance |
3.5
Elektrischer Widerstand |
3.5
Resistencia eléctrica |
0,30
Ω cm² ± 0,05 |
The above data are given for information only.
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